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Cylindrical Welding Automation

Dairesel kaynak otomasyonları Farklı kalınlık ve uzunlukta ki dairesel iş parçalarının alın ve boy kaynaklarının gerçekletirilmesi için tasarlanmış sistemlerdir. Bu sistem üzerinde kaynak yapılacak iş parçasının yapısı ve malzeme cinsine göre Tig, Gazaltı veya Tozaltı kaynak sistemleri sisteme adapte edilebilmektedir. Kaynak başlangıç ve bitiş noktasındaki üst üste bindirme miktarının ayarlanabilmesi sayesinde sızdırmazlık gereksinimi olan iş parçalarının kaynak güvenliği üst seviyelere çıkarılabilmektedir. Müşterilerimizin ihtiyaçlarına göre tüm sistemin özellikleri yeiden düzenlenebilir ve üretilebilmektedir. İş parçasının merkezlenmesi için döner punta uçlarının yanı sıra özel formasahip uç parçaları için ürüne özel merkezleme aparatları tasarlanarak merkezleme ve sıkıştırma işlemleri gerçekleştirilebilir. 

DESCRIPTION

This system developed for the fitting of flexible pipes, that can perform the welding process of flexible pipe, protection sleeve, fitting and ferrule at once.

Mig and Tig welding systems can be used on the system. Thanks to welding oscillation, it can perform large welding casting.

With this system, welding operations of elbows, fittings and joints can be performed.

  • It is a system designed to be used in productions with mass production needs. It can perform continuous welding by switching
    between the parts to be welded with 2 fixing jaws on the system.
  • It offers a visually flawless starting and ending opportunity with the ability to start welding from different points of the workpiece.

  • With this system, you can continue uninterrupted production by minimizing human labor.
  • The system, which can be adjusted without being dependent on the shape, has the ability to weld pipes and profiles with each form.
  • Both MIG and TIG welding methods can be used on the system.
  •  
  • GMAW (MIG/MAG)
  • GTAW (TIG)
  • PAW – Plasma Arc Welding
  • Submerged Welding Machines (SAW)

FEATURES & BENEFITS

Application Examples

Welded metal component produced with 3 Axis CNC Welding Machine

Engineered for productivity.

  • Axis movements on linear rail and carriage ensure precise and smooth positioning.
  • Variable-frequency drives provide consistent and high-quality welding performance.
  • Up to 5 times faster welding compared to manual methods
  • Easy centering system for quick and precise positioning
  • No need for highly skilled operators
  • Simple programming and user-friendly operation with minimal training

Standard Features

  • Rotary chuck for centering different workpieces

  • Carriage slide for precise torch height adjustment

  • Pneumatic pusher for quick torch approach

  • Pneumatic counter-pressure system for secure clamping

  • Adjustable rotation angle for flexibility

  • Adjustable rotation speed for process optimization

  • Linear torch rails for precise movement

  • Integration capability with GMAW (MIG/MAG), GTAW (TIG), PAW (Plasma Arc Welding), and SAW (Submerged Arc Welding) systems

  • Illumination system for the welding area

Optional Features

  • Custom centering components for product-specific requirements

  • Dual torch carriage system for simultaneous welding

  • Hydraulic centering pressure for secure clamping

  • PLC-controlled interface for circular and longitudinal automatic welding

  • Welding oscillator for wide weld seams

  • Fume extraction systems for a safer working environment

DOCUMENTS

MEDIA

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Apak Group; Since 1972, it has been providing automation welding systems, special welding system designs, welding systems repair and spare parts services.

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